There are many
misconceptions about “big block” units versus SRWs due to misinformation. Here
are some perceived advantages of big block units.
- Bigger is
better: False - If all walls are designed and constructed properly and
based on industry standards outlined in Best
Practices for Segmental Retaining Wall Design, they will all perform as
required.
- You can
build larger gravity walls with big blocks: False - Allan
Block with no-fines concrete (NFC) backfill is considered a gravity
wall structure and will have a design depth similar to that of big block.
Also, the cost of using Allan Block and NFC is consistently $10-$20 a sq
ft less than big block when comparing material cost and installation.
- Big blocks
can use less geogrid: False - When grid is needed to create reinforced
retaining walls, the grid length is equivalent for big block and Allan
Block walls, which is roughly 60% of the wall height.
- Big blocks
are better when excavation space behind the wall is limited: False Allan
Block with no fines concrete backfill can achieve the same wall heights
with similar or less structure depth.
With these
misconceptions clarified, here are some reasons why Allan Block wins versus big
block products.
- Faster
manufacturing time using a dry cast concrete block machine
- 1000s/day
for AB vs 1-2/day for big block per mold. Block machines produce higher
quality product with a much tighter tolerance for block dimension between
units.
- Lower
freight costs
- Approx. 520
ft² (48 m²) per load for AB vs 15-50 ft² (1.4-4.6 m²) for big block.
- Lower
installation cost
- Lower
production cost + lower freight cost + the cost of smaller equipment for AB
= lower installed cost
- Simplified
Scheduling and Installation
- Big block
projects need to be produced, staged, shipped and installed in a manner
to follow the layout and design parameters of each project. Specific
blocks must be shipped at the right time and installed in the correct
location within each wall. AB product is simple in that all the product
sizes are the same and any unit can go at any spot within the wall which
simplifies the scheduling and installation process.
- Large group
of AB Certified Contractors
- Thousands
of AB Certified Wall Contractors properly trained on SRW installation.
These benefits for Allan Block will most commonly result in a
more economical installation cost. Production costs alone may result in up to a
75% reduction when comparing an AB product to a typical big block retaining
wall product. When you factor in the additional freight cost due to the
additional number of trucks required to ship a big block product, the cost
savings can add up quickly.
Another benefit that is often overlooked is the large group of
AB Certified Wall Installers. The Allan
Block Contractor Certification Program is designed to give contractors the proper training and
tools to ensure top quality retaining walls are built. As a leader in the
industry, Allan Block Corporation has developed these tools and training
programs to help contractors get the knowledge and the resources they need.
With the help of our vast network of trained Allan Block representatives,
thousands of professionals have already taken advantage of our installation
training, technical support, and the many tools we have available to help them
plan, design and build with Allan Block products.
SRWs have become a cost effective and reliable option for
virtually all retaining wall projects. SRW design, construction and performance
have continued to improve, and much of this advancement has been, and will
continue to be influenced by Allan Block’s research and development. For more
information on AB Walls and NFC, please visit allanblock.com.
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